4 Ways Vision Advances Factory Automation

factory automation products in Malaysia

Our decades of experience in the automation sector has shown us that a new technology’s disruptive impact extends beyond its immediate uses. Old systems must sometimes be modified to fit new technology. In other cases, the new capabilities solve existing issues, removing obstacles and allowing manufacturers to innovate.

Vision technology is one of the latest advancements in manufacturing automation. Computers’ reliability and versatility in practical applications will increase as their capacity to identify objects and spatial relationships through cameras and other sensors improves. Here are four ways vision technology is enhancing global automated production.

 

  1. Quality control: checking output for defects.

Manufacturers lose millions of dollars due to production faults. Failure to meet quality control requirements leads to waste, while consumer trust is harmed at best, and substantial legal fees at worst.

As a result, many organisations have invested in quality control systems, some more effective or easier to adopt than others. The good news is that vision systems are becoming more inexpensive and adaptable as quality assurance tools.

The main benefit of vision systems is that they can detect several production faults. They can also be linked to a central system, allowing operators to inspect defective components before they enter the production line.

 

  1. Inspection of components at each level of production.

Big data has enabled manufacturers to track automated processes from raw materials to finished products—and every stage of packing and shipment in between. While computer chips and ID tags enable some of this tracking, vision systems are vital in monitoring and scanning products.

Vision technologies can also be used to monitor unpredictable systems. For example, vertical farms can use vision technology to harvest crops. Despite their specificity, these applications are only conceivable with this technology.

factory automation products in Malaysia
 
  1. Using advanced robotics to programme in real-time

In modern production, high-end robots are less specialised and thus more adaptable than hard-programmed rivals. Traditionally, an automated machine is meant to do one thing repeatedly. To obtain this output, pieces must be precisely fed into the machine and positioned.

Advanced robots can adapt to their surroundings and even be reprogrammed to perform different tasks during the day. The robot can “see” each component well enough to pick it up, realign it, and apply it to the next level of automation.

On a production floor, a robot doesn’t require a route cleared as long as it can identify and avoid potential impediments. Robots’ ability to observe and respond to their surroundings is quickly making them a useful tool in modern industry.

 

  1. Workplace safety: environmental awareness.

The mobility of automated systems is displacing humans from dangerous or physically demanding tasks. But this also means robots are closer to people, often when moving quickly or carrying heavy components. This creates new hazards for employees while removing existing ones.

Because robots can navigate through a changing environment without clashing with anything, they can also adjust their behaviour when people are around. Machines can be designed to slow down or stop when a human worker is nearby, employing vision and advanced sensor technology.

Other options, such as light curtains or safety mats, may be more effective than vision systems for stationary automation stations.

New uses emerge as technology advances. Work with a team that fully grasps the new potential. It’s easy to think of new technical advances as a fresh set of problems to solve. That’s not the case with most new technologies, which only raise the bar for what is achievable.

Manufacturers who wish to maximise the benefits of new technologies should collaborate with an automation provider who fully understands their consequences. So, if you want to improve your workflow efficiency, purchase proper factory automation products in Malaysia.